Industrial AI That Understands Situations and Recommends Actions

Treon IQ is an Industrial AI capability that extends the Treon Connect Prescriptive Maintenance platform. It continuously analyses operational and asset data, diagnoses emerging issues, explains root causes, identifies optimisation opportunities, and recommends the next best actions for maintenance teams.

Unlike traditional industrial AI solutions that focus on detecting anomalies, Treon IQ helps organisations understand what is happening across their operations, why it is happening, and what should be done next.

Treon IQ continuously investigates asset health and optionally other operational data across sites and fleets. It analyses real-time and historical data, detects emerging issues, diagnoses likely causes, prioritises risks, and generates actionable recommendations.

In the first release of Treon IQ, the outcome is delivered through an AI-powered Companion for maintenance managers – it  provides a continuously updated summary of the operational situation, helping maintenance managers get an instant view of the situation across their sites and fleets every day, make better decisions, and get issues resolved faster.

Traditional condition monitoring platforms primarily focus on collecting sensor data, detecting anomalies, and generating alerts.

While Treon IQ still uses the asset intelligence generated by the Treon Connect platform, it goes a step further by helping maintenance teams understand:

• What is happening
• Why it is happening
• How serious it is
• What should be done next

Instead of asking users to investigate dashboards and interpret alerts, Treon IQ does the investigation and provides operational understanding and actionable recommendations.

Most predictive maintenance solutions help organisations predict failures before they occur.

Treon IQ builds on predictive maintenance by continuously diagnosing conditions, assessing likely causes, identifying optimisation opportunities, and recommending actions. It helps move organisations save time by understanding operational situations and confidently deciding what to do next.

Treon IQ can identify emerging issues, diagnose probable causes, assess severity, and recommend corrective actions.

For example, Treon IQ may detect bearing deterioration, identify lubrication degradation as the likely root cause, estimate risk severity, and recommend an inspection or maintenance action before a failure occurs.

Treon IQ can also identify performance optimisation opportunities that may improve operational efficiency, reliability, or asset life.

No. Treon IQ is designed to identify both emerging issues and optimisation opportunities.

In addition to helping prevent failures and unplanned downtime, it can uncover opportunities to improve equipment performance, maintenance efficiency, asset utilisation, and operational consistency.

No. Treon IQ is designed to support maintenance teams, not replace them.

The first release of Treon IQ provides an AI-powered companion for maintenance managers – automating analysis, diagnosis, and action recommendations. This allows managers to focus on decision-making and execution instead of investigating data and alerts. Final decisions always remain with maintenance professionals.

Treon IQ can analyse data from multiple sources, including:

• Real-time and historical asset health data including vibration, temperature, magnetic field, RPM, and more
• Asset metadata
• Maintenance history
• CMMS and ERP systems
• Equipment documentation

The more relevant context available, the more powerful the analysis and recommendations become.

No. Treon IQ is designed to deliver value from day one using the condition-monitoring data already collected through the Treon platform.

It uses Treon sensor data together with operational context such as asset type, location, production environment, operating conditions, and available manuals or standard operating procedures. This provides sufficient context to generate diagnoses, operational understanding, and recommendations without requiring large integration projects.

Additional systems such as CMMS, ERP, maintenance history, and historian databases can further enhance Treon IQ's capabilities, but they are not required to get started.

Unlike many industrial AI projects that begin with a lengthy "connect everything" approach, Treon IQ is designed to provide rapid time to value using the asset intelligence already available through Treon Connect.

The AI Companion for maintenance manager is the first application powered by Treon IQ. It provides maintenance managers with a continuously updated operational summary of site status, active issues, emerging risks, optimisation opportunities, and recommended actions.

Instead of starting the day by investigating dashboards and alerts, maintenance managers can open the Treon Connect and start with a clear situational understanding of operational priorities for the day.

Treon IQ helps maintenance managers:

• Start every day with a complete operational overview
• Reduce time spent investigating dashboards and alerts
• Prioritise issues more effectively
• Improve resource allocation
• Accelerate issue resolution
• Scale expertise across sites and teams
• Improve consistency in decision-making

The result is greater productivity, fewer surprises, and more effective maintenance operations.

Treon IQ continuously investigates asset behaviour and operational conditions to identify issues earlier and provide actionable recommendations before problems escalate into equipment failures or production interruptions.

By reducing diagnosis time and accelerating corrective actions, organisations can minimise unplanned downtime and improve operational reliability.

Treon IQ combines multiple layers of industrial AI, including proprietary anomaly detection technology, deep-learning diagnostic models, and carefully selected large language models (LLMs). Each technology layer is used where it delivers most value.

Unlike horizontal AI systems that rely primarily on third party asset data, Treon IQ is built on top of high-quality industrial asset intelligence provided by the vertically integrated Treon Connect platform. This enables more accurate diagnostics, better recommendations, and more reliable operational understanding.

The early access version of Treon IQ is available for:

Treon IQ is currently available through an early access program. Contact the Treon sales team to schedule a demo and discuss how Treon IQ can be integrated into your maintenance operations.

Treon IQ is the industrial AI inside Treon Connect that automatically understands operational situations, diagnoses issues, and recommends what to do next.

Enable IQ. Understand More. Act Faster.