3am – a service engineer receives a phone call with unpleasant information. A motor failed and caused the breakdown of an entire production line. This is a costly nightmare for the company, which in some factories can cost as much as $20,000 per hour.
A predictive maintenance program with condition-based monitoring can make incidents like this a thing of the past.
Unlike traditional maintenance systems, which may monitor machines only a few times a month, IoT driven condition-based monitoring systems can change the game.
Wireless battery-operated sensors are mounted to the assets to provide continuous monitoring of data like temperature and vibration. Anomalies are identified early, and failures can be prevented before they halt operations.
The service provider American MTS has been a trusted partner for electric motor repairs in the US. American MTS is in business for 50 years and has a customer base of over 1500 companies operating in various industries. For the past 10 years American MTS has shifted their focus to a holistic approach to predictive maintenance. This includes detailed root cause analysis and testing to improve the reliability of their customers’ products and services.