In March 2025, Treon and Amazon announced the technology behind Amazon’s condition monitoring system Amazon Monitron will be incorporated to the Treon Connect platform. This move enables manufacturing companies to detect abnormal conditions in more diverse equipment than ever to facilitate predictive maintenance.
The same services and capabilities – such as machine learning– that Amazon Monitron customers are familiar with will continue to be available, ensuring a seamless service and user experience in the future as well.
In this blog post, we will explore how Treon Connect Condition Monitoring, now complemented with Amazon Monitron technology, excels in detecting abnormal equipment conditions early using wireless sensors, secure data infrastructure, and advanced data analysis.
What is Treon Connect Condition Monitoring?
Treon Connect Condition Monitoring is a scalable solution developed by Treon to help customers detect equipment faults and predict failures at an early stage. The solution is structured into two tiers, Performance and Core, based on the type of sensors used and the level of monitoring required.
Performance tier
The Performance tier is powered by the Treon Industrial Node X and is designed for advanced monitoring of critical assets. It captures high-resolution, wideband frequency data to enable early fault detection in complex environments. This tier is ideal for customers who need detailed, high-precision analysis of asset behaviour and potential issues.
Core tier
The Core tier now integrates Amazon Monitron technology, including its wireless sensors and AI-driven machine learning capabilities, to deliver scalable and cost-effective condition monitoring. It is designed to detect anomalies in equipment behaviour, enabling maintenance teams to intervene before minor issues escalate into failures.
By continuously analysing machine vibration and temperature trends, the Core tier helps identify early warning signs of potential problems in equipment that can typically be repaired or replaced quickly. This tier makes predictive maintenance more accessible across a wider range of non-critical assets, without compromising on industrial reliability.
Selecting the right sensor to match the right maintenance strategy Source: Treon Oy
Treon Connect Condition Monitoring Core – what’s included?
The Core tier of Treon Connect Condition Monitoring consists of three key components: the sensor, the gateway, and the application.
Treon Industrial Node C
Treon Industrial Node C is a cost-effective, wireless sensor designed for monitoring equipment such as conveyors, fans, and standard industrial motors. It tracks vibration and temperature to detect potential issues like imbalances, misalignments, and bearing wear.
The Node C maintains the same size and shape as the Amazon Monitron sensor, a design that has been positively received by customers, but now features a sleek dark blue exterior instead of the original orange.
Equipped with non-replaceable batteries that last up to five years, the Node C supports AI-powered anomaly detection, enabling early identification of irregular equipment behaviour and allowing for timely maintenance actions.
Treon Gateway
Treon Gateways collect, process, and transmit data from sensors to the cloud. Sensor data is first transmitted to the gateway via Bluetooth, and from there, the gateway sends the data to the backend or cloud using either wired (Ethernet) or wireless (Wi-Fi, cellular) connectivity.
Designed for large-scale IoT deployments, Treon Gateways can manage thousands of sensor devices across diverse industrial environments. They provide reliable, real-time data transfer, forming a critical link in enabling continuous, scalable condition monitoring.
Treon Connect Condition application
Treon Connect Condition application, part of the Treon Connect platform, is now enhanced with Amazon Monitron’s AI capabilities. It provides users with powerful tools to:
- Detect anomalies early through trend visualisation
- Leverage AI-driven predictions for smarter maintenance planning
- Receive push notifications when abnormal vibration or temperature patterns are detected
Together, these components form a scalable and accessible solution for condition-based maintenance across a wide range of industrial applications.
Why choose Treon Connect Condition Monitoring? – Key benefits
Treon Connect Condition Monitoring is a complete end-to-end system combining hardware and software to monitor the health of industrial equipment.
Treon Connect Condition application provides actionable insights into asset performance, enabling you to:
- Anticipate potential failures
- Minimize unplanned downtime
- Optimize maintenance schedules
This proactive approach helps extend the lifespan of machinery and improve overall operational efficiency.
The system continuously monitors equipment behaviour and sends alerts when it detects abnormal patterns, reducing operational costs and preventing unexpected breakdowns.
With the introduction of the new Core tier, Treon Connect Condition Monitoring now offers a simple, accessible, and cost-effective condition monitoring solution. It requires no prior machine learning expertise and is quick to install, making predictive maintenance available to a broader range of industries and equipment types.
Who is Treon Connect Condition Monitoring for?
Just like Amazon Monitron, Treon Connect Condition Monitoring is designed for monitoring industrial equipment. It can identify potential failures across a wide variety of rotating machinery, such as conveyor belts, fans, bearings, compressors, motors, gearboxes, and pumps.
Treon Connect Condition Monitoring is suitable for various industrial environments, including manufacturing lines and warehouses. The wireless sensors eliminate the need for expensive and complex cabling, which makes installation fast and easy.
Whether you’re maintaining critical assets or scaling predictive maintenance across your facility, Treon Connect Condition Monitoring provides a flexible solution that adapts to your operations.
How Does Treon Connect Condition Monitoring Work?
For the Core tier using Treon Industrial Node C, here’s a simple explanation of how the Core tier that uses Treon Industrial Node C works technology works:
- Wireless sensors are first installed to the equipment using adhesive – no costly and cumbersome cabling required.
- The sensors capture vibration and temperature data from rotating machinery.
- The measurements are transmitted hourly to a nearby Treon gateway using Bluetooth Low Energy 5 (BLE) technology.
- The Treon Gateway connects to the WiFi, LAN, or cellular networks and forwards the sensor data to Treon Connect middleware.
- The data is stored and analyzed using machine learning algorithms to identify patterns and anomalies.
Strong device authentication and identity management, utilizing device certificates (X.509) and Transport Layer Security (TLS), safeguard the transmitted data, while regular software updates ensure the devices remain secure over time.
The new Treon Connect Condition Monitoring solution for the Core tier, integrated with Amazon Monitron technology, is currently being rolled out and used with select Amazon customers. The commercial offering, starting with the trial kit, will be available to all customers by the end of Q3.
For more information and access to trial kits, please contact our sales team.
Read more about the solution and products:
–> Treon Connect – empowering data-driven operations
–> Treon Connect middleware – secure communication and data management between your assets and systems
–> Treon Connect applications – suite of ready-made operational applications
–> Treon Industrial Node C – powerful sensor for everyday operational equipment
–> Treon Industrial Node X – next generation sensor for greater sustainability
More News
AI Makes Predictive Maintenance Technicians’ Best Friend
Treon Unleashes AI-Powered Predictive Maintenance for Material Handling — Now on AWS Marketplace
